20 January, 2013

EBONISE!

Playing with ebonising fluids i.e. rusty steel wool in vinegar
Above fluid on American Oak and Ash

India ink on Ask... for the jet black finish.

Ebonised Ash (left two coats, right one coat)

Ebonised Ash, left with danish oil finish, right with clear wax.




01 October, 2012

A (Hefty) Bit of History

Our tutors regularly encourage us to be discerning and exacting in our timber selection, but last week we found out what finding a unique piece of timber really means.

With furniture maker Hamish Low and his team of helpers, we helped dig out, mill and transport a 44-ft long, 5,000 year old, semi-fossilized log of bog oak - a historic find which is intended to make a suitably historic piece of furniture celebrating the heritage of Britain's ancient oak forests.

The trunk in the ground
On a lovely sunny morning, we all trooped up to the field in Norfolk where the log was found by a local landowner earlier this year. The log was an impressive sight in the ground - 44 ft long and weighing an estimated 5 tonnes. 

But even more significant than it's sheer size was the quality of the timber. In 20 years' working with bog oak, Hamish said he had never seen a log like it - with virtually no taper in its whole length, he estimated that it must have come from the middle of a tree originally 120-150ft tall. Even more importantly, the timber had virtually no rot in it, and was almost completely free of knots and shakes.

It was the quality and therefore usability of the timber that had really excited Hamish when it was first found. His vision is to make a table using the boards in their whole length to preserve the scale and beauty of the original trunk.



Milling up on the mobile saw
It was this enthusiasm that not only convinced the college to offer to help mill and dry the timber, and to volunteer us (!) to be involved in making the resulting, but also convinced several firms to donate their time and equipment to get the actual log out of the ground, mill it up and get it to the college. Machinery to lift it out of the ground and onto the mill came from local firm ACF Telehandlers. To saw the planks, Logosol sent a Northwood mobile saw all the way from Canada (because there was nothing large enough to do the job in the UK!), which was operated by a team from In Situ Designs. Finally, Malco Frieght gave the use of an articulated lorry to transport the resulting boards.

Once the boards were cut, we all had to lift each on onto the lorry on bearers to support its whole length as it was moved. Despite their size, the boards were pretty fragile and flexible  - as one might expect after millennia buried in wet peat. Hamish has calculated that the timber will lose 3.2-4.2 gallons of water per cubic foot during drying at the humidity-controlled kiln being built at the college.

Medullary rays after 5,000 years in the ground
So for the next seven months or so, Hamish and our resident maker Steve Cook will nurse the boards through the crucial drying process, and hopefully we will be able to report the details of the next stage next year - milling the timber to finished size and making the resulting table. All in all, a very exciting project for us to be involved in.

A BBC report on the day is here, and loads more pictures and information are on the Fenland Black Oak Project website.

22 September, 2012

The European Woodworking Show 2012

Cal doing his thing
Calum and I went to the European Woodworking Show after it was recommended to us by our tutor Colin Eadon Eden and resident maker Steve Cook. After being directed down a railway by the satnav we finally found our way there, parked up and got our ticket. (discount for students if any of you want to go next year). When we got inside we found there was a friendly laid back atmosphere and plenty of shiny tools for Calum to get excited about! The highlights for us were talking to Tom Lie-Nielsen and David Charlesworth about plane tuning (we even had a go with his beautifully set up planes). Oh and the Chinese takeaway for lunch!

If I won the lottery.....
Needless to say we both came away with a lighter bank account! I picked up a Hock plane blade and chip breaker for my No7, a Lie-Nielsen low angle block plane and a small boat level and record plow plane from a second hand tool dealer. I found that everybody was approachable and happy to help out students starting up in the profession, both through helpful advice and time to useful discounts both at Classic Hand tools and the second hand tool dealer. I recommend you all to visit next year.
The maestro Mr. Charlesworth

17 September, 2012

Moving In Day

Well, we are back. The Olympics over the road  may have filled a few hours but nothing soothes the need to saw, plane or pare until you are back at the bench, and that's just were we were all headed today. From the wide open space and clear bench tops you see today, this space will shortly be transformed into a hive of activity as we all get our cabinetmaking on.

A few hours was pretty much enough time for everyone to stash their tools and get settled in, so once we complete the mandatory start of term induction shennanigans, it's all systems go to make some furniture. Wood will be hewn, mortisi will be mortised, grooves will be planed (or routered, depending on which way you swing).

There'll laughter along the way, there'll probably be a few tears too (most likely during glueing up) - but as long as there are some tight tenons, drop dead gorgeous dovetails and fine finishes by the end of the year, we'll have been doing something right.